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Hello everyone, it is a great honor to introduce in detail one of our core products today—the “Centrifuge Conical Basket”.
This is a key separation component manufactured using high-performance wedge wire technology, and it is an indispensable part of modern industrial centrifugal dewatering equipment. It acts like the "heart" of the centrifuge, directly determining the equipment's dewatering efficiency, processing capacity, and the quality of the final product.
Our centrifuge conical basket features a unique conical design and is made entirely of high-quality corrosion- and abrasion-resistant metal materials. Its core lies in the screening surface, which is not an ordinary drilled screen plate but is constructed from precisely arranged V-shaped wedge wires using advanced welding and sealing techniques.
This structure forms a robust, stable, and uniformly slotted filtration surface. We can provide customized design and production based on the specific model of the customer's centrifuge and process requirements, ensuring perfect compatibility and performance.
The working principle of the centrifuge conical basket is highly intuitive and efficient:
When the basket rotates at high speed inside the centrifuge, it generates powerful centrifugal force. The slurry to be processed (such as coal fines, starch slurry, wastewater, etc.) is fed into the rotating basket. Under the centrifugal force, the solid particles with higher specific gravity are pressed against the inner wall of the basket, while the liquid (filtrate) is forced through the tiny gaps between the wedge wires and "thrown" out, achieving solid-liquid separation.
Due to the conical structure of the basket, the separated solid particles smoothly move toward the discharge port and are expelled, thus completing a continuous dewatering process.
Compared to traditional screens (such as nickel screens), our wedge wire basket boasts unparalleled excellent performance:
1. Significantly Improved Dewatering Efficiency:
The V-shaped wedge wire structure provides a larger effective filtration area, ensuring faster and more thorough moisture removal, which significantly reduces the moisture content of the filter cake.
2.Extended Service Life:
Made from premium materials resistant to corrosion and wear, combined with robust welding techniques, it maintains an extremely long service life even under harsh operating conditions, greatly reducing your replacement costs and downtime.
3.Excellent Anti-Clogging Capability:
The inner-narrow-outer-wide structure of the V-shaped wedge wires creates a smooth, self-cleaning flow channel, very effectively preventing clogging by fine particles and ensuring the continuity and stability of the production process.
4. Flexible Slot Size Options:
The slot opening range is extremely wide, flexibly available from 20 micrometers (μm) and above, capable of meeting precise classification and dewatering needs for materials from coarse to very fine particles.
5. Outstanding Pressure Resistance:
The sturdy overall structure can withstand high-pressure backwash water, facilitating cleaning and maintenance and restoring optimal filtration performance.
6. Fully Customizable:
We understand that every centrifuge and each process is unique. Therefore, we offer completely tailor-made services, ensuring every basket perfectly matches your equipment design.
This versatile basket's applications cover numerous industrial sectors, primarily including:
1.Coal Industry: For dewatering and media removal of clean coal and tailings.
2.Salt Industry: For dewatering and classification of salt slurry.
3.Sugar Industry: For separation and dewatering of massecuite.
4.Petrochemical Industry: For recovering oil from metal chips (e.g., steel plant scraps) and other oil separation processes.
5.Environmental Water Treatment: For dewatering industrial wastewater and municipal sludge.
6.Food Starch Industry: For dewatering and refining starch.
7.Metallurgical Industry: For liquid recovery from metal particles.
In summary, our centrifuge wedge wire basket is not just a simple filtration component; it is an advanced process solution integrating efficiency, durability, and stability. It is designed to help you improve production efficiency, reduce operating costs, and obtain higher quality products.
We have a professional technical team that can provide full-process technical support, from analyzing your working conditions and selection advice to manufacturing. If you are looking for a reliable partner to enhance your centrifuge performance, our conical basket is undoubtedly your best choice.
Feel free to contact us at any time to discuss your specific needs.
