SLOT- Corn Soaking Tank Screen

Break through the bottleneck of traditional soaking process and realize a more efficient,

energy-saving and environmentally friendly corn pretreatment solution.

New Corn Soaking Tank

Patented technology

The purpose of soaking is to change the structure and physical and chemical properties of endosperm, extract soluble substances, and inhibit microbial growth. Slot-corn Soaking Tank screens (Patent No. ZL 2022 2 1168762.9) are designed for modern corn starch production lines and use Swirling Dynamic Steeping® for a more efficient, energy efficient and environmentally friendly corn pretreatment solution.

Our product advantage

Soaking is the key process of corn starch production. It directly affects the yield and quality of starch.

SLOT's new corn soaking tank screen has a higher liquid flow than the traditional screen; The back reinforcement is firmly combined with the screen plate, and has the characteristics of buffering, which the unique welding process makes the screen more firm and durable, the increase of the opening rate, but also improve the circulation speed of the soaking liquid, and the power consumption is smaller, and the soaking time is adjusted reasonably according to different corn raw materials in order to achieve the effect of countercurrent soaking.

Technical Core Highlights

1.V-WIRE Precision Design: Our patented wedge-wire V-shaped slot structure (with adjustable gap precision of 0.3-1.0mm) effectively captures corn germ and impurities while allowing unimpeded penetration of soaking fluid, increasing filtration efficiency by 50%.

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2. Dynamic self-cleaning system:

Through periodic reverse pulse water washing, automatically remove the fiber residue on the surface of the screen, reduce the maintenance frequency by 80%, and ensure 24-hour continuous production.

3. Corrosion-resistant long life:

Using 316L stainless steel wedge wire + laser welding process, the sulfide corrosion resistance is increased by 3 times, and the life span is more than 10 years, far more than the ordinary screen (3-5 years).

Certification and Service

Why Choose Our Wedge-wire Screens?

Zero Jam Protection

The V-shaped opening is wide at the top and narrow at the bottom, which prevents the particle stuck, and the flux stability reaches 99%.
Environmental protection and energy saving

After the screen separation efficiency is improved, the soaking liquid recycling rate is 95%, and the wastewater treatment cost is reduced by 40%
Customized Adaptation

Support arc, plate, cylinder and other forms, perfect matching single tank or multi-stage joint tank system.

Solve Industry Pain Points

Because the construction of corn soaking tank and filtrate mesh is mostly subcontracted, the filtrate mesh and tank wall are often not in place, and the problem of corn leakage occurs frequently in the later production. It seriously affects the pulp yield and reduces the starch productivity. SLOT company will be a net tank production, integrated installation, to provide customers with EPC complete sets of corn soaking tank filtration system; Thoroughly solve the problem of blocking and leaking corn, reduce the risk coefficient caused by on-site installation, and improve the pulp efficiency.