Sugarcane Pressing Segment:
The self-cleaning filter automatically intercepts fibers larger than 3mm, preventing evaporator pipe blockages and reducing shutdown cleaning frequency.
Juice Clarification Segment:
The wedge wire filter's 60° V-shaped structure prevents lime slurry sedimentation, maintaining a stable turbidity level ≤5 NTU, compared to traditional filter cloths which range between 12-18 NTU.
Crystallization and Honey Separation Segment:
Laser welding on wedge wires ensures a surface roughness (Ra) ≤0.4 μm, minimizing sugar crystal abrasion and increasing premium-grade yield by 22%.
3、Technical Advantages and Verified Data
Intelligent Control Module:
Dual-mode cleaning activation based on differential pressure and time, consuming less than 0.5 m³ water per cycle, significantly lower than competitors' average of 1.2 m³.
Material Innovation:
Super duplex steel 2507 filters demonstrate enhanced resistance to chloride corrosion, extending filter lifespan threefold under high (>800 ppm Cl-) sucrose juice conditions.
4、High-Impurity Raw Material Pre-treatment in the Sugarcane Pressing Segment
Combination of self-cleaning filters integrated with V-type wedge wire filters.
Technical Architecture:
Outer layer coarse filtration captures large particles like cane fibers and stones (over 99.5% interception rate). Inner layer fine filtration using 300 μm wedge wire filters retains mud and sand (particles >0.3 mm).
5、Lime Slurry Residue Control in the Sugar Juice Clarification Segment
Technical solution involving self-cleaning filters paired with 50 μm gradient wedge wire filters.
Collaborative Benefits:
Anti-scaling design allows lime slurry sediments to slide off naturally, avoiding filter clogging. Dual-stage interception reduces particle sizes greater than 100 μm first, followed by precise filtration to maintain turbidity at or below 5 NTU.
6、Protection of Sugar Crystal Integrity in the Crystallization and Honey Separation Segment
Innovative design featuring self-cleaning filters embedded with 316L wedge wire filters (surface Ra ≤0.4 μm).
Key Functions:
Laser welding ensures seamless filter seams, reducing sugar crystal damage rates to below 0.5%. The self-cleaning system maintains stable flow even under highly viscous sugar paste conditions (over 5,000 cP).
Efficient Suspended Solids Retention in Wastewater Recycling Systems
Technical route combining self-cleaning filters (with wedge wire filters) and cyclone separators.
Performance Breakthrough:
With wedge wire pore sizes at 80 μm, suspended solids (TSS) are intercepted down to ≤30 mg/L, meeting industry discharge standards of ≤50 mg/L.
