Optimized Dewatering Solution: High-Strength Wedge wire Ore Screen Plates

Optimized Dewatering Solution: High-Strength Wedge wire Ore Screen Plates – Solving the Problem of Screen Plate Bend Deformation

In the dewatering, de-mediation, and desludging processes of the coal, mining, and metallurgical industries, a customer reported that their long-standing 5-6mm thick wedge wire screen panels frequently warped under the heavy impact of slurry and material pressure. This not only caused the screen slot size to change, affecting dewatering efficiency and product quality, but also significantly shortened the plate's service life, increasing downtime and replacement frequency and overall production costs.

After analyzing this customer's pain point, we found that the root cause of the plate's warping was its insufficient structural mechanical properties, which prevented it from effectively dissipating and offsetting the significant pressure and lateral shear forces from the material.

Our Solution: High-Strength Wedge wire Ore Screen Plates

After extensive material research and testing, we recommended a high-strength wedge wire ore screen plate. This solution solved the problem of plate warping from the very beginning.

*Excellent Steel Frame Structure:

Unique Frame: High-strength and high-rigidity flat iron is welded to the back and sides of the screen plate. These flat iron plates, like the "load-bearing beams" of a building, form a strong support system that greatly resists bending and deformation.

Carry out optimized design and upgrade based on the needs of the customers.

     After optimization→       

*Stress Dispersion Design: The wedge-shaped structure effectively distributes the pressure and impact forces exerted by the material across the entire screen plate and screen beams, avoiding stress concentration.

*Higher Open Area and Better Dewatering Efficiency:

Their clogging resistance allows for smoother passage of water and fine particles, resulting in better dewatering and increased production efficiency.

*Extremely Long Service Life:

Combined with a sturdy frame structure, the wedge-shaped screen plate boasts an overall service life that is over 50% longer than traditional screen plates, significantly reducing customers' maintenance costs and downtime losses.

Summary

The screen plate bending and deformation issues faced by customers are not simply material issues, but structural design issues. Choosing our wedge-shaped screen plate is more than just replacing a spare part; it represents a significant optimization and upgrade to your dewatering process. Its unparalleled deformation resistance, excellent dewatering efficiency, and long service life provide you with a more stable, cost-effective, and efficient production experience.

Our technical team will provide you with professional operating condition analysis and a new generation of wedge-shaped screen plate solutions to help you completely resolve this problem, reduce costs and increase efficiency.

If you are troubled by screen plate deformation, please feel free to contact us.